Bentlay’s is a start-up organization which rides on its founders’ decades of experience and expertise. Our two of the most signature products – PE Electro Fusion Fittings and Butt Fusion Fittings are manufactured in our state-of-the-art manufacturing units which are nothing less than an ensemble of impressive machinery and process flow.
Product Design
All our product designs have been created after years of research and development, understanding the exact requirement in our target market segments. The entire process is executed and fully monitored by computerized control boxes, ensuring safe, dependable connections.
Moulding Machine
The process starts with the moulding machine wherein the plastic raw material granules are heated to a specific degree until molten to the optimum state. The heater bands around the outside of the barrel raises the temperature to melt the plastic granules. This molten plastic is injected into the mould to give it the perfect shape.
Injection Process
The injection process promises high accuracy and quality in the fittings. Once the raw material granules are melted to the correct degree, it is injected under pressure into the moulds which gives it the exact shape and form. It is then cooled sufficiently until it hardens. The mould is opened to release the fittings and the process is repeated.
Wire Laying Machine
The Electro fusion fittings have inner walls embedded with copper wire creating controllable ends. These copper wires generate heat, which in turn cause the plastic pipes to expand & create leakage free joints. The pipe fittings rotate with special wiring tool in accordance with the CNC programming.
Testing Machine
Well laid tests are predetermined to test the PE/PP Electro Fusion Fittings produced by Bentlay’s . These pressure tests are conducted prior to placing the fitting in service. The wall thickness & operating system along with pull-out and hot water testing to conform to industry guidelines against all the possible uses of the fittings for error free production.
Assembly
After the completion of the aforementioned processes, the PE Electro Fusion Fittings & Butt Fusion Fittings pass through the assembly line where they’re assembled to their final form.
Packaging and Transportation
Once the fittings are deemed perfect for sale, they are packaged & transported to different warehouses & suppliers as per the market requirement.